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Paper · arXiv

Regime-Aware Physics-Guided Early Warning of Lithium-Ion Battery Thermal Runaway Using Thermo-Mechanical Signals

Thermal runaway in lithium-ion batteries poses a major safety risk to electric vehicles and energy storage systems. Current early-warning methods depend mainly on temperature and may therefore miss mechanical precursors that emerge before rapid heating. We introduce a regime-aware, physics-guided framework that integrates temperature, voltage, force, deformation, and state-of-charge measurements for early warning under controlled mechanical abuse. A lightweight convolutional classifier first infers safe, warning, or danger regimes from mechanical signals. These regime estimates then condition a causal temporal convolutional backbone through feature-wise linear modulation, physics-biased a...

AuthorsSyed Sajid Ullah, Muhammad Zunair Zamir, Salman Khan
Primary categorycs.LG
Published21 July 2026
Last updated at source21 July 2026
cs.LGcs.AI
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