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Paper · arXiv

FLARE: A Data-Efficient Surrogate for Predicting Displacement Fields in Directed Energy Deposition

Directed energy deposition (DED) produces complex thermo-mechanical responses that can lead to distortion and reduced dimensional accuracy of a manufactured part. Thermo-mechanical finite element simulations are widely used to estimate these effects, but their computational cost and the complexity of accurately capturing DED physics limit their use in design iteration and process optimization. This paper introduces FLARE (Field Prediction via Linear Affine Reconstruction in wEight-space), a data-efficient surrogate modeling framework for predicting post-cooling displacement fields in DED from geometric and process parameters. We develop a predefined-geometry DED simulation workflow using ...

AuthorsKittipong Thiamchaiboonthawee, Ghadi Nehme, Ram Mohan Telikicherla et al.
Primary categorycs.LG
Published17 April 2026
Last updated at source17 April 2026
cs.LG
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